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Vanilla
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Production insights Touton SA
 

By using trees to help nurture their growth, vanilla vines can reach a height of 30 meters, yet according to agricultural practices, these vines need to be "capped" at a height of no more than 1.5 meters. On the small side and yellowish in color, these flowers bud in clumps or "brooms". Removed from its native setting, vanilla no longer benefits from the fertilization of indigenous Mexican insects and thus requires a very skilled hand during fecundation. The pods develop and ripen during roughly 8 months. When the ends of the vanilla bean start to turn yellow and the entire plant becomes less green, then it is time to be harvested. If picking happens too late, the pods split at their ends and expose their grains.

Not all flowers bloom at the same time, as fertilization and harvesting can be spread over several months. The vines are inspected on a daily basis to ensure that pods are picked only once they have reached full maturity.

The harvested green pods are immersed for a few minutes in water heated to 62°C, an operation called scalding. The scalded vanilla is then placed in large crates for 24 hours and wrapped in wool blankets so as to avoid heat loss. Thanks to retaining this heat, enzymatic reactions are able to begin, as the vanilla pods lose water or actually "sweat". Their color is altered and takes on more of a brownish tint. The brown pods will be exposed to the sun for 3 to 5 hours a day, to complete the drying stage and, in so doing, become softer. This process could last one or more weeks.

The vanilla is then branded using a punch with the plantation owner's stamp. The pods are placed in small bunches and laid out in metal boxes lined with paraffin paper, before being allowed to rest for 3 or 4 months in order to reach stabilization...

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